Family Boat Build & WoodenBoat Show 2011

Well, we did it!   My family and I attended the 20th Annual Wooden Boat show in Mystic, CT and built our own boat over a 2.5 day period….My wife, 11 year old son and 7 year old daughter combined efforts with Dave Gentry, our excellent instructor, to build the Mystic Molly.   Named after one of our dogs and built using one of Dave’s designs (the Chuckanut 15) we progressed from pile of wood to framed and skinned boat in a long weekend.   All she needs now is paint and her rub-rails and cockpit-coamings to be ready to hit the water.

The trip was a great family bonding experience and we had a great time.  Weather cooperated and it was warm but not uncomfortable in the large outdoor tent where we built our boat along with 26 other families and about 5 other boat designers.   Five families joined us in building version’s of Dave Gentry’s Chuckanut.   The Chuckanut was the only skin-on-frame boat (the others were mostly lap-stitch construction) that was offered for family boat-build, and that was why we selected it.  I was very interested in learning this method of construction.

First, some background on the family boat-build concept from the WoodenBoat Show website:

WoodenBoat magazine started Family BoatBuilding in 1998 as a way to bring new people to boatbuilding, and to boating.  The concept is simple:  To provide a kit that can be built in two-and-a-half days and provide expert building instruction.  The goal is to launch all the boats into the water midway through the third day of the show.  And then they put their boats on their cartops or trailers and take them home.

Cool concept, and growing every year, I’m told.  We will likely do it again next year, we had so much fun…do it with your family! Its fun and the WoodenBoat Show itself as well as the Mystic Seaport Museum are both very much worth the trip.

Now, about our boat.  Below is a summary from Dave’s website:

The Chuckanut 15

Designed by Gentry Custom Boats
LOA 15′; Beam 2′7-1/2″; Weight 35-40 pounds
The Chuckanut 15 is an ideal family boat optimized for comfortable and relaxed use by paddlers of all abilities. The Chuckanut can be carried with one hand, cartopped easily, and launched and paddled on a whim—with no special skills or equipment necessary!

She’s a tandem, recreational style skin-on-frame kayak that can be paddled solo, or as a double, and has a fast, stable hull design which tracks well, but still turns easily. She has a large open cockpit, with stowage and floatation in the ends.

The Chuckanut is designed for messing about on ponds, lakes and bays, and is great as a day paddler, or protected water expedition boat.

For more information and to order your kit, please email Dave,

She is built with cedar stringers and marine plywood frames and covered with 8 oz polyester fabric that it stapled to the frames and then shrunk tight with an iron and heat gun.  The polyester is the painted with a oil-based paint to make it water tight. Below are some photos from our build:

Here is Dave Gentry’s blog entry on the family boat build:

I will post photos again as soon as the Mystic Molly is painted and in the water.

About mattsanf

Matt Sanfilippo is the Chief Partnership Officer (CPO) for the College of Engineering at Carnegie Mellon University (CMU) and Co-Director of its Engineering Research Accelerator. In this role, Matt coordinates and enables strategic and sponsored research opportunities across the college, and stewards the development of proposals for major research opportunities along strategic themes. Additionally, he enables collaboration among the college's research institute/center executive directors, and industrial and government relations personnel in the pursuit of opportunities with industry, federal and state governments. Before becoming CPO for the College, Matt was the Senior Executive Director for Research Initiatives, the Executive Director of CMU's SII (Smart Infrastructure Institute) and ICES (Institute for Complex Engineered Systems), and Associate Director of PITA (Pennsylvania Infrastructure Technology Alliance) and RAMP (Research for Advanced Manufacturing in Pennsylvania). Before CMU, Matt was Managing Director of Applied Technology for Michael Baker Corporation, an engineering and energy services firm. Matt managed Baker's technology division including Geographic Information System (GIS), software and web development, multimedia, virtual reality, visualization, Global Positioning System (GPS), mapping and surveying services. Before joining Baker, Matt was an Innovation Director for Redleaf Group, a Venture Capital/Operating Company focused on information security, supply chain and mobility solutions. While at Redleaf, Matt managed technical due diligence for seed-stage investments and coordinated relationships between Redleaf and their partner companies. Prior to Redleaf, Matt was CIO of GZA GeoEnvironmental Technologies, an infrastructure engineering firm, and operations manager for their Internet start-up that focused on web-technologies for health and safety and manufacturing metrics. Matt is on the board of Larson Design Group (LDG), past Chairman of the Board for the Pittsburgh Botanic Garden, current board member of the Pittsburgh History and Landmarks Foundation (PHLF), current Vice President of the Sewickley Heights Gun Club (SHGC) and former member of the Information Sciences and Technology Advisory Board for the Pennsylvania State University Beaver. Matt is also former Vice President of the Pittsburgh Chapter of the Association of Internet Professionals and former Vice President of the Board of Trustees for Baker Combined Charity of Pennsylvania.

Posted on July 12, 2011, in Kayaks & Boats, Travel, Woodworking. Bookmark the permalink. 4 Comments.

  1. Wow, Matt, this is very cool! Thanks for sharing.

  2. Thanks Craig! It was a great experience

  3. Wow, Matt, this is very cool! Thanks for sharing.

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